Robonaut2 returning to Earth later this year

 Expedition 30 commander Dan Burbank checks out Robonaut2 in February 2012. Credit: NASA

Expedition 30 commander Dan Burbank checks out Robonaut2 in February 2012. Credit: NASA

A humanoid robot designed to eventually help International Space Station astronauts with various tasks will be returning to Earth for repairs, according to an IEEE Spectrum report. Robonaut2, or R2, was launched in 2011, but ran into problems in 2014 after an upgrade revealed unforeseen problems.

Launched as part of the payload sent to the ISS via Space Shuttle Discovery in 2011, R2 was designed to be a technology demonstrator with the ultimate goal of providing astronauts with a humanoid machine that could handle tedious or dangerous tasks on orbit, be they inside the outpost or in the vacuum of space. It is a partnership between NASA and General Motors Co.

When launched, the $2.5 million (according to RT News) technology demonstrator only had a torso, two arms and a head. Over its first several years on the outpost, crews would periodically take it out and set it up to practice various tasks, such as flipping switches, via control from the ground.

 Expedition 40 commander Steve Swanson performs “robot surgery” in a very complex on-orbit upgrade of Robonaut2 during the summer of 2014. Credit: NASA

Expedition 40 commander Steve Swanson performs “robot surgery” in a very complex on-orbit upgrade of Robonaut2 during the summer of 2014. Credit: NASA

In April 2014 NASA sent the anthropomorphic robot some legs via a SpaceX Dragon cargo spacecraft. These legs were designed to allow R2 to climb around the outpost and hold onto handrails while its two hands perform tasks.

However, it wasn’t going to be as simple as plugging in an accessory. The astronauts aboard the outpost had to disassemble its torso and install new computers, wiring, mechanical assembly, and interfacing, according to a NASA news release from the time.

According to IEEE Spectrum, the complex 2014 upgrade, which took 40 hours for astronauts to complete—twice as long as originally predicted—didn’t go according to plan and multiple attempts at fixing problems (over many months and several crew expeditions) failed. These included not seeing telemetry on the ground, loose wires, sensor failures, processor lockups, etc.

It took until 2016 before the R2 team figured out that the problem was the robot’s circuits weren’t properly grounded, Robonaut Project Manager Julia Badger told IEEE Spectrum, and that this issue was slowly degrading the machine as the electrical current found other paths. 

Ultimately, a fix for this (adding a grounding jumper) was attempted in August 2017, but IEEE reported that the astronauts discovered a sealant to protect sensitive equipment, which was difficult to chip away.

So, ISS managers and the R2 team decided the best thing would be to return the robot to Earth for repairs. According to a Feb. 9, 2018, ISS On-Orbit Status Report on NASA’s website, the crew of Expedition 54 prepared and stowed the robot in preparation for a return via SpaceX’s upcoming CRS-14 Dragon cargo mission.

“The whole point of the ISS is to be able to try different things out,” Badger told IEEE Spectrum. “I think [Robonaut] has given us a lot of knowledge on what the requirements for humanoid robots in space will be in the future. We’re bringing it home, repairing it, and in the near future after that, we’re hoping to fly it up there again to proceed with our original goals of advancing new technology.”

NOTE: While this article was written by Derek Richardson, it was originally published at SpaceFlight Insider. Feel free to head over there to read all the stuff they write about!

Comment

Derek Richardson

I am a space geek who loves to write about space.

My passion for space ignited when I watched space shuttle Discovery leap to space on October 29, 1998. Today, this fervor has accelerated toward orbit and shows no signs of slowing down. After dabbling in math and engineering courses in college, I soon realized that my true calling was communicating to others about space exploration and spreading that passion.

Currently, I am a senior at Washburn University studying Mass Media with an emphasis in contemporary journalism. In addition to running Orbital Velocity, I write for the Washburn Review and am the Managing Editor for SpaceFlight Insider.